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Total Productive Management

Training Mode :  Online Courses  
Duration :  24 Hours   Fee :  600 USD  

Objectives

  • To provide proactive approach, which aims to identify issues as soon as possible and plan to prevent any issues before occurrence.
  • TPM is an extension of TQM (total quality management). The main objective of TPM is to maintain the plant or equipment in good condition without interfering with the daily process.
  • An accurate and practical implementation of TPM, which will increase productivity within the total organization provide practical and transparent ingredients to reach operational Excellence course.

Who Will Benefit

  • New graduates who wish a dynamic career.
  • Project management team and managers.
  • All professional group– design & drafting personnel, mechanical engineers, electrical engineers, process engineers.
  • Operating engineer, supervisor & technician, maintenance engineer, supervisor & technician.
  • This program also support non-technical personnel assigned to positions in petroleum refineries, corporate offices, supplier and other interrelated companies.
  • Other professionals who desire a better understanding of subject

Course Detail

MODULE I
  • Strategy for higher productivity & quality
  • Objective of machine maintenance
  • Productive maintenance
  • Preventive maintenance
  • Improvement maintenance
  • Maintenance free culture
  • Why equipments trouble happens?
  • How to eliminate equipments troubles
  • Six big losses
  • Machine maintenance action plan
  • Autonomous maintenance
  • Equipment check
  • Capability of controlling equipments

 

MODULE II
  • Improvement of machine efficiency
  • Stumbling block on the road to higher equipment efficiency
  • Zero breakdowns target
  • Zero adjustments goal
  • Zero idling & minor stoppage goal

 

MODULE III
  • Loss calculation methods & targets improvement
  • Operating time
  • Performance rate
  • Net operating time
  • Overall equipment effectiveness
  • Calculation examples
  • Improvement of target for big losses

 

MODULE IV
  • Autonomous maintenance activities of the production department
  • Introduction
  • Maintaining own equipment
  • Equipment understanding
  • Characteristics of autonomous maintenance development
  • A step-by-step approach
  • Audit
  • Organization- led activities
  • Activity board
  • Effective one point lessons
  • Meetings
  • Reporting
  • Development steps
  • Summary of improvement points

 

MODULE V
  • Summary of improvement points
  • Key points for creating lubrication standards
  • Understanding the basic technologies
  • Planned maintenance activities
  • Difference of tasks
  • Quick response system
  • Maintenance calendar
  • Condition based maintenance
  • Recurring of breakdowns
  • Shorten repair time
  • Study of breakdown diagnosis
  • Study part replacement method

 

MODULE VI
  • Spare part management
  • Lubrication management
  • Documentation management
  • Maintenance information system
  • Skill training
  • Mp design & equipment management
  • Mp design
  • Ease of operation enhancement
  • LCC

 

MODULE VII
  • Autonomous maintenance implementation case
  • Problem observed
  • Features of TPM small group activities
  • Autonomous maintenance promotion
  • Process and autonomous maintenance
  • Classify machines & operation
  • Model line introduction
  • Implementation steps
  • Autonomous maintenance steps

 

MODULE VIII
  • Machine maintenance and production
  • Introduction
  • Improvement ideas
  • Production role
  • How to improve machine
  • Counter measures
  • Looses prevention techniques

 

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